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Reusable ABS Plastic Formwork System for Faster And More Efficient Concrete Construction

Views: 1234     Author: James     Publish Time: 2026-08-18      Origin: Site

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Reusable ABS Plastic Formwork System for Faster and More Efficient Concrete Construction

ZEEMO ZP78 Reusable ABS Plastic Formwork System is a lightweight and modular concrete formwork solution, designed for walls, columns, slabs, foundations and other concrete construction applications.

Made from ABS (Acrylonitrile Butadiene Styrene) and designed with modular panels, the ZP78 system combines low weight, fast assembly, easy stripping and repeated reuse.

Unlike traditional formwork systems that often require heavy lifting equipment, ZP78 panels can be manually handled on site.

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Specification of ZEEMO ZP78 ABS Plastic Formwork

Feature

ZEEMO ZP78 Advantage

Material

ABS plastic

Panel design

Modular design

Panel handling

Lightweight and manually handled

Typical unit weight

From 3.2 kg depending on panel size

Reuse

More than 100 times with proper use and maintenance

Connection

Handles

Handle operation

Simple 90° rotation

Hammer required

No

Wall thickness

100–250 mm and other configurations

Storage

Suitable for damp storage areas

Applications

Walls, columns, slabs, foundations, pools and infrastructure

Why Choose ABS Plastic Formwork?

LIGHT

Max panel weigh just 11 kg, it can be handled quickly on site without having to use cranes.

FAST

Easy to assemble, it can be installed and handled by a single person.

MODULAR

All elements are 600 mm long and only the elements necessary for the pour are used.

REUSABLE

ZP78 is cost effective as it can be reused more than 100 times when properly used and maintained.

DISMANTLING

Concrete does not stick to plastic: dismantling is extremely easy, without any need of detergent.

STORAGE

ZP78 can be safely and conveniently stored even in damp places.

Modular Design for Faster Assembly

One of the main features of the ZP78 system is its modular design.

Required Accessories

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Simple Installation Process

Position → Connect → Rotate → Lock → Pour Concrete

This simple connection method can help reduce assembly time and make the system easier to use, including on projects where highly skilled formwork workers are not always available.

ABS Plastic Formwork Panel Sizes

The ZP78 system includes multiple panel sizes and corner components to adapt to different construction requirements.

Formwork Panels

Size

Unit

SQM

Weight (kg)

120*15

pcs

0.1800

3.2

120*20

pcs

0.2400

4.32

120*25

pcs

0.3000

5.4

120*30

pcs

0.3600

6.48

120*40

pcs

0.4800

8.64

120*50

pcs

0.6000

10.8

120*60

pcs

0.7200

12

150*20

pcs

0.3000

5.4

150*25

pcs

0.3750

6.75

150*30

pcs

0.4500

7.2

150*35

pcs

0.5250

8.4

150*40

pcs

0.6000

9.6

150*45

pcs

0.6750

10.2

150*50

pcs

0.7500

10.8

150*60

pcs

0.9000

14

150*70

pcs

1.0500

15.8

150*80

pcs

1.2000

17

150*100

pcs

1.5000

21

150*120

pcs

1.8000

25

Inner Corner

Size

Unit

SQM

Weight (kg)

75*30*10

pcs

0.2100

2.74

60*25*25

pcs

0.1100

1.50

60*30*10

pcs

0.0900

1.25

60*25*10

pcs

0.0700

1.10

Outer Corner

Size

Unit

SQM

Weight (kg)

60*5+8

pcs

0.0800

1.2

60*10+8

pcs

0.1100

1.4

60*5*5

pcs

0.0600

1.2

60*10*10

pcs

0.1200

1.8

Adjustable ABS Plastic Column Formwork

For projects requiring different column dimensions, ZEEMO also offers an adjustable plastic column formwork system. The system can be configured for columns ranging from approximately 150 mm to 650 mm in dimension. Different panels can be combined to achieve the required column size.

Adjustable Column Formwork Specifications

Model

Panel Size

Adjustment

Weight

N1

750 × 735 mm

50 mm

38 kg

N2

600 × 675 mm

100 mm

26 kg

N3

600 × 725 mm

100 mm

28 kg

The column formwork can be adjusted in 100 mm increments for different column dimensions.

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ZEEMO Plastic Round Column Formwork

For circular concrete columns, ZEEMO provides a dedicated plastic round column formwork system. The round formwork is designed to be lightweight, easy to handle and suitable for repeated construction operations.

Round Column Formwork Specifications

Model

Diameter

Height / Set

Weight

D300

300 mm

750 mm

12 kg

D350

350 mm

750 mm

15 kg

D400

400 mm

750 mm

17 kg

D450

450 mm

750 mm

19 kg

Each set has a height of 750 mm.

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Project Cases

Here are some projects of ZEEMO ABS plastic formwork applied.

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Residential building wall construction

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Foundation formwork on site

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Column formwork

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Swimming pool wall formwork

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Round column application

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Commercial project formwork

FAQ

What is ABS plastic formwork?

ABS plastic formwork is a reusable concrete formwork system made from ABS plastic. ZEEMO ZP78 uses a modular panel design for concrete walls, foundations, columns and other structures.

How many times can ZP78 be reused?

The product documentation states that ZP78 can be reused more than 100 times when properly used and maintained.

Does ABS plastic formwork require a crane?

The lightweight design allows the panels to be manually handled on site, reducing the need for cranes or mechanical lifting equipment for panel handling.

How are ZP78 panels connected?

The panels are connected using a universal closing handle. The handle is locked with a simple 90° rotation and does not require a hammer.

What wall thicknesses can be achieved?

The documented configurations include 100 mm, 150 mm, 200 mm and 250 mm, with adjustment in 50 mm increments.

What column sizes can the adjustable column formwork produce?

The adjustable column system is designed for column dimensions from approximately 150 mm to 650 mm, depending on the configuration.

Is ABS plastic formwork suitable for foundations?

Yes. ZEEMO ZP78 is designed for applications including pile caps, strip foundations, ring beams and lintels.

Is round column formwork available?

Yes. ZEEMO provides round plastic column formwork models including D300, D350, D400 and D450.

Get a ZEEMO ABS Formwork Solution for Your Project

Looking for a reusable ABS plastic formwork system for walls, columns, foundations or infrastructure projects? ZEEMO can provide modular formwork products and technical support based on your project requirements.

Send us your:

  • Project drawings

  • Wall dimensions

  • Column sizes

  • Required formwork quantity

  • Project location

Our technical team can help you select a suitable ABS plastic formwork configuration for your concrete construction project.

Contact ZEEMO for product specifications, project consultation and quotation.

Email: James@zeemoform.com

WhatsApp / WeChat: +86 181 6209 493

Get a Formwork Solution →